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DEUTROFLUX
Magnetic Particle Test Bench UWE 600/900

For components up to 900 mm length
Leaflet Technical Data
Order Info
 
 The New Reference Bench for Workpieces up to 900 mm Length
This flaw detector uses the skin effect of a AC for uniform magnetization and demagnetization without problems, even in case of complicated workpieces. Two phase-shifted AC currents generate a rotating magnetic field; thus cracks of any direction are indicated in a single process.

Operating errors are impossible by automatic cycle sequence (clamping, spraying, magnetizing, re- and demagnetizing). Electronic and pneumatics modules from world-wide well-known manufacturers guarantee highest operational reliability and service, even after many years.

Flanged switch cabinet, well accessible for operation and service. Each spraying shower individually switched on and off: short spraying times and no dribbling. Mechanical guidance outside the wet area, no varnished parts. Stainless steel in the wet area, powder coating outside.



Double versatily:
As a compact unit it can easily be shifted to other places of application.

A stable construction by use of ISO profiles enables a later mounting of tubs, holding devices etc..

FLUXA agent containers with sloping bottom, circulation pump and without corners in the pump range; no sedimentation in the container.

Braided wire contacts are rotatable and vertically adjustable for long tool-life and low contact losses. Adapted inspection cabin and illumination.

Four-fold economy:
  • Optimum price/performance ratio
  • Low space requirements
  • High life time
  • Easy maintenance
 Applied for Patent: Multiple Magnetization





Step 1


Step 2


(Publication Script DE 3132390 A1)

It is the task of an ideal magnetization unit to test the entire surface of a workpiece with the same strength resp. sensitivity. Up to now, this has been possible at clamping lengths above 600 mm only with a running coil.

For the DEUTROFLUX type UWE 900 now there is the automatic two step-magnetization: During the magnetizing process, first all showers are switched on at a lower magnetizing level adapted to the pole-near ends.

After approx. 4 seconds, the control system automatically switches off the outer showers and the magnetizing power is increased to the pre-selected higher value for about 2 seconds.(step 1)

Then the showers in the middle are also switched off, and approx. 1 second later the magnetization stops as well (step 2).
 Technical data


Front view UWE 600


Front view UWE 900


Top view UWE 600


Top view UWE 900

Component Data:
Max. length: 600 mm (UWE 600) / 900 mm (UWE 900)
Max. diameter: 400 mm
Max. weight: 100 kg
Bench Data:
Mains: 400 V / 50 Hz
Max. current consumption: 50 A (UWE 600) / 70 A (UWE 900)
Max. power consumption: 20 kVA (UWE 600) / 28 kVA (UWE 900)
Control voltage: 24 V =
Control system: SIMATIC SPS
Relative duty cycle: 40 % (60 % on request)
Pressure air: 4 - 6 bar
Air consumption per cycle: 0.5 NI
Clamping stroke: 8 mm standard
(larger on request, w/ two-hand operation)
Total weight: 680 kg (UWE 600) / 780 kg (UWE 900)
(incl. switching cabinet and inspection medium container)
Current Flow:
Max. testing current: 2000 A
No-load voltage: 5 V
Adjustment: infinitely variable
Display: kA, analogue
Flow monitoring: 1 limit value
Field Flow:
Max. flow density: > 1 T,
Number of Ampere turns required for this: 10000 (UWE 600), 14000 (UWE 900)
Adjustment: infinitely variable
Display: % per cent Ampere turns, analogue
De-magnetization:
Included serially; both directions can be switched off
Release may be selected manually or automatically
De-magnetizing frequency: 50 Hz
De-magnetizing  time: ca. 1 s
Cycle control:
Selectable: without / single cycle / permanent cycle
Magnetizing and spraying time can be adjusted individually
Max. magnetizing time: ca. 6 s
Shower:
Selectable: manually / automatically
Can be switched off
Container for inspection medium:
Contents: 40 l
Pump, electrical power: 0.78 kW
Pump, delivery: 228 l/min
Pump, delivery head: 2 m approx.
 
 Ordering information

DEUTROFLUX UWE 600
Basic machine: 3034.001

Options:
Spare contact plates: 7236.0101
Heavy duty rollers: 3997.044.17.2
Darkening cabin: 3880.0051
Max. testing current 3000 A: 3000.041
Max. testing current 4000 A: 3000.042
Other mains voltage: 3000.018
Field flow monitoring: 3000.025

DEUTROFLUX UWE 900
Basic machine: 3054.001

Options:
Spare contact plates: 7236.0101
Heavy duty rollers: 3997.044.17.2
Two-step magnetization (DBPa): 3001.0011
Darkening cabin: 3880.0071
Max. testing current 3000 A: 3000.041
Max. testing current 4000 A: 3000.042
Other mains voltage: 3000.018
Field flow monitoring: 3000.025
 

Current Dates


16 - 20 April 2018
Tube 2018, Duesseldorf

24 - 27 April 2018
32nd Control, Stuttgart

11 - 15 June 2018
12th ECNDT, Gothenburg

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