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DEUTROFLUX
Magnetic Particle Test Bench
UWS

Stationary magnetic particle test benches
for long components
Leaflet Technical Data
Order Info


With moveable coil for long workpieces

Standard machine DEUTROFLUX UWS with moveable motor-driven coil, to ensure a high and constant testing sensitivity for the entire workpiece surface. For workpieces with 1000 mm to 3000 mm length (500 mm steps) and a maximum weight of 500 kg (UWS 1000, UWS 1500, UWS 2000) respectively 1000 kg (UWS 2500, UWS 3000).



 Optimized for practical use
  • Two phase-shifted AC currents generate a rotating magnetic field. Thus, cracks of every direction are detected.
  • The crack detection uses the skin effect of an AC current for a uniform magnetization and demagnetization without problems, even in case of complicated workpiece geometries.
  • No operating errors due to automated test cycle (clamping, spraying, magnetizing, post-/demagnetizing, declamping).
  • Electronic and pneumatic modules from worldwide, well-known manufacturers guarantee highest operational reliability and service, even aftermany years.
  • A stable construction using ISO machine profiles enables the additional mounting of tubs, holding devices, etc.
  • ontact plates are rotatable contacts are rotatable and vertically adjustable for long tool-life and low contact losses.
  • Customer-specific inspection cabin with UV illumination.
  • Separate switch cabinet, well-accessible for operation and maintenance.
  • The moveable coil with spraying systems on both sides enable the testing in both directions.
  • Perfect spraying system: Even complicated workpieces are well sprayed with test liquid from all sides.
  • Test liquid container with sloping bottom, circulation pump and without corners in the pump range: No sedimentation in the container.
  • Stainless steel in the wet area, powder coating outside. No scaling lacquer.
  • Convenient length adjustment by pneumatic brake cylinder: No sticking and no wear – no matter how often the clamping length has to be adjusted.
  • Three times economical: Long service life, easy maintenance, excellent price-performance ratio.
  • Magnetic Particle Testing (MT) according to DIN EN 9934.
 Special machines engineering


Example: Testing of connecting rods for ships. Motor-driven face plates for the rotation of the workpiece inside the machine during the visual inspection. Pneumatically movable UV lamps.


Example: Testing machine with 5000 A for the testing of heavy gear shafts (weight up to 4 t). Customised workpiece holder with special support rolls, which can be changed quickly to ensure highest possible flexibility with respect to the workpiece


Our special machines offer individual solutions with respect to:


  • Machine frames with special lengths
  • Larger workpiece weights
  • Motor-driven rotating devices
  • Specific workpiece fixtures
  • Various coil dimensions
  • Motor-driven length adjustment
  • MEMORY parameter storage
  • Multi-contact solutions
 Technical data
  • Testing bench in robust lightweight design with tub for excess testing agent
  • Separate switch cabinet
  • Control panel on the unit
  • Safety foot switch
  • Outlets for UV large area lamp
  • Separate tub for testing agent, contents 80 l complete with pump, circulating system, metering valve and supply pipes
  • 2 independent magnetizing circuits for combined magnetization (e.g. testing for cracks of all directions within one test cycle!)
  • Moving coil (400 x 400 mm, 8500 AW), for AC flow with spraying device on both sides (crack detection is possible both with forward and return move of the coil), drive of the coil by electric motor
  • Current flow 2000 A (eff), 30 % duty cycle
  • Infinitely variable adjustment of current
  • Automatic cycle switching device for all control processes
  • Adjustment of clamping length by means of of a smoothly moving carriage, can be arrested in any position
  • Pneumatic contacting
  • Maintenance unit for compressed air
  • Smoothly moving support rolls for manual rotation of rotationally symmetric parts
  • Connection 380 V, 50 Hz
  • Lacquer coat: cabinet RAL 7033 grey, bench RAL 7016
  • 2 litres FLUXA Concentrate HRS, art. no. 9306 for putting-into-operation
  • 3 instruction manuals in German or English
More technical data to be found in the UWS leaflet.
 
 Ordering information

DEUTROFLUX type UWS 1000
Size (L x W x H): 3 m / 1.5 m / 2.3 m
Total weight: 1200 kg
Order number of machine: 3061.001
Order number of darkening cabin: 3880.002 (for crane loading)

DEUTROFLUX type UWS 1500
Size (L x W x H): 3.5 m / 1.5 m / 2.3 m
Total weight: 1400 kg
Order number of machine: 3071.001
Order number of darkening cabin: 3880.006 (for crane loading)

DEUTROFLUX type UWS 2000
Size (L x W x H): 4 m / 1.5 m / 2.3 m
Total weight: 1500 kg
Order number of machine: 3081.001
Order number of darkening cabin: 3880.008 (for crane loading)

DEUTROFLUX type UWS 2500
Size (L x WB x H): 4.5 m / 1.5 m / 2.3 m
Total weight: 1600 kg
Order number of machine: 3091.001
Order number of darkening cabin: 3880.009 (for crane loading)

DEUTROFLUX type UWS 3000
Size (L x W x H): 5 m / 1.5 m / 2.3 m
Total weight: 1750 kg
Order number of machine: 3096.001
Order number of darkening cabin: 3880.003 (for crane loading)

More ordering information to be found in the
UWS leaflet
.
 

Current Dates


13 - 17 November 2017
15th APCNDT, Singapore

16 - 20 April 2018
Tube 2018, Duesseldorf

24 - 27 April 2018
32nd Control, Stuttgart

11 - 15 June 2018
12th ECNDT, Gothenburg

» more



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