A Cost-Optimised Magnetic Particle Crack Detection System with High Throughput

Wuppertal, Germany, 03 March 2025

Special DEUTROMAT DAS-1U Machine

For a customer in Mexico, we have constructed an interesting special DEUTROMAT DAS-1U machine for fluorescent magnetic particle testing of drive shafts and ring-shaped parts. This enables the routine testing of safety-relevant components with a high throughput, as usual in the automotive sector.

Two short parts (up to 280 mm) at the same time or one longer part (up to 600 mm) can be magnetised. Magnetisation is carried out using interchangeable mandrels, each with an internal flushing, and a flexible centre contact.

After magnetisation, the contacts are automatically released, the parts fall onto a chute specially designed for gentle handling and then slide directly into a inspection cabin at the rear of the system. After visual evaluation, the tested parts pass through a demagnetisation tunnel.

By parallelising several individual processes (magnetisation / extraction / viewing / demagnetisation), a throughput of approx. two parts every 10 s is possible. The system can also be equipped with a pneumatic mechanism for testing ring-shaped parts, which automatically pushes the part to be tested off the mandrel after the test cycle has been completed.

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About KARL DEUTSCH

Since its foundation in 1949, the owner-managed company KARL DEUTSCH has been engaged in the development and manufacture of equipment for non-destructive material testing. Mobile testing devices, stationary testing systems, sensors and chemical crack detection media for the testing methods UT, MT and PT are manufactured in two plants in Wuppertal by 130 motivated employees. Another 20 employees in foreign offices and a worldwide dealer network support the export business, which accounts for more than 60% of the turnover. Characterized by continuous innovation and reliability of the products, the brands ECHOGRAPH, ECHOMETER, LEPTOSKOP, DEUTROFLUX, FLUXA, KD-CHECK and RMG are internationally known today.

Information

Henning Kroemer
Marketing KARL DEUTSCH
Pruef- und Messgeraetebau GmbH + Co KG
Phone: +49 202 7192 0
marketing@karldeutsch.de